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Aircraft Gearbox Market Poised to Reach USD 4.45 Billion by 2030, Driven by Rising Demand for Fuel-Efficient Propulsion Systems – Mordor Intelligence

December 11, 2025

Introduction   The  aircraft gearbox market  size is USD 3.14 billion in 2025 and is projected to reach USD 4.45 billion by 2030 after growing at a 7.22% CAGR over the forecast period, reflecting a steady growth rate over the forecast period. This expansion is fueled by increasing aircraft deliveries, technological improvements in geared-turbofan engines, and growing adoption of condition-based monitoring systems. The market benefits from both new aircraft programs and retrofit opportunities, creating a diverse landscape for suppliers and manufacturers. North America currently leads the market in terms of size, while Asia-Pacific demonstrates the fastest growth potential due to rising aircraft production and emerging aerospace hubs. The aircraft gearbox market is critical to enhancing engine performance, reducing fuel consumption, and supporting sustainable aviation goals.  Aircraft gearboxes are integral components in various aircraft systems, including engines, auxiliary power units, and tail-rotor assemblies. They serve to transfer and manage mechanical power efficiently, ensuring optimal performance of propulsion and flight control systems. As airlines and OEMs emphasize fuel efficiency and maintenance optimization, demand for advanced gearbox solutions continues to rise, highlighting the aircraft gearbox market’s importance in modern aviation.  Key Market Trends    Geared-Turbofan (GTF) Engine Adoption:  Rising deliveries of GTF engines drive demand for reduction gearboxes by connecting large-diameter fans to high-speed turbines, improving fuel efficiency and lowering operational costs.  Aircraft Production Backlogs:  Large order backlogs from manufacturers like Boeing and Airbus ensure steady demand for gearboxes in both line-fit installations and aftermarket services, supporting long-term market growth.  Lightweight and Efficient Gearbox Design:  Advanced alloys, additive manufacturing, and topology-optimized housings reduce weight and enhance mechanical efficiency, while condition-based monitoring improves reliability and lowers lifecycle costs.  Hybrid-Electric Propulsion Opportunities:  Emerging hybrid-electric aircraft require high-ratio reduction gearboxes capable of handling increased power and torque, creating new growth avenues in next-generation aircraft designs.  Market Segmentation    By Gearbox Type   Reduction Gearbox (RGB)  Accessory Gearbox (AGB)  Actuation Gearbox  Tail-Rotor Gearbox  Auxiliary Power Unit (APU)  By Aircraft Type   Fixed-Wing Aircraft  Military  Rotorcraft  Unmanned Aerial Vehicles (UAVs)  By Application   Engine  Airframe  Auxiliary Power Unit (APU)  By Fit   Line-fit  Retrofit  By Geography   North America  Europe  Asia-Pacific  Middle East & Africa  South America  Key Players   Rolls-Royce plc  Safran SA  RTX Corporation  GE Avio S.r.l.   Liebherr-International Deutschland GmbH (Liebherr Group)  Conclusion   The aircraft gearbox market is on a consistent growth path, driven by the adoption of geared-turbofan engines, global aircraft production backlogs, and the increasing demand for lightweight and fuel-efficient components. Technological improvements in gearbox design, additive manufacturing, and condition-based monitoring systems continue to support market expansion, while hybrid-electric aircraft provide emerging opportunities for high-ratio reduction gearboxes. North America remains the largest market, with Asia-Pacific experiencing the fastest growth. With steady demand from OEMs and airlines, the aircraft gearbox market is set to maintain strong momentum in the coming years, offering opportunities for both established manufacturers and new entrants to contribute to aviation efficiency and sustainability.  Industry Related Reports   Aircraft Engine Market  :  The Aircraft Engine Market is analyzed across multiple segments, including engine type such as turbofan and turboprop, aircraft type including commercial aviation, and technology like geared turbofan engines. Additional segmentation covers thrust class, ranging from less than 10,000 Lbf and above, key components such as compressors and turbines, and end-users including OEM factory-fit applications. The market is further examined across major regions, including North America, Europe, and Asia-Pacific. Market forecasts are provided in terms of value (USD).  Aircraft Gears Market :  The Aircraft Gears Market is analyzed based on various segments, including platform, application, end user, gear type, and geography. In terms of platform, the market is divided into fixed-wing aircraft and rotorcraft. Applications include auxiliary power units, actuators, pumps, air conditioning compressors, and other uses. The market is also segmented by end users, encompassing OEMs and the aftermarket. By gear type, it covers spur gears, bevel gears, helical gears, rack and pinion gears, and other types of gears. Geographically, the market spans regions such as North America, Europe, and additional global markets. Market forecasts are provided in terms of value in USD.

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